1. Avoid Overbending and Kinking the Hydraulic Hose
First, never bend the hydraulic hose beyond its minimum bend radius. Check the manufacturer’s label—each hydraulic hose has a specific limit for safe bending. Overbending crushes the internal layers, blocks fluid flow, and creates weak spots that lead to leaks. Use hose supports or clamps to keep the hydraulic hose in a natural, unbent position. If you need to route the hose around equipment, choose gradual bends instead of sharp turns.
2. Shield the Hydraulic Hose from Abrasion and Impact
Next, protect the hydraulic hose from friction and physical damage. Wrap hoses near sharp metal parts or moving components with abrasion-resistant sleeves. Avoid dragging the hydraulic hose across rough surfaces like gravel or concrete—this wears down the outer layer quickly. Keep the hydraulic hose away from heavy tools or machinery that could hit or crush it. Replace worn sleeves immediately, as exposed hydraulic hoses are more likely to tear or puncture.
3. Control Pressure and Temperature for the Hydraulic Hose
Then, keep your hydraulic system’s pressure within the hose’s rated limit. Excess pressure stretches the hydraulic hose’s material, causing bulges or bursts. Install a pressure gauge to monitor levels and prevent spikes. Also, manage fluid temperature. Because high heat breaks down the hose’s rubber, while freezing temperatures make it brittle. Use a cooling system if the fluid runs hot. On the contrary, drain the hydraulic hose in cold weather to avoid frozen, cracked hoses.
4. Inspect and Maintain the Hydraulic Hose Regularly
Finally, check the hydraulic hose for damage every 2–3 weeks. Look for cracks, leaks, or frayed edges along the hose length. Examine connectors too—loose or corroded fittings strain the hydraulic hose and cause leaks. Clean the hydraulic hose with a damp cloth after use to remove dirt that accelerates wear. Replace old or damaged hydraulic hoses promptly; waiting to fix small issues leads to costly system failures later.








